Toggle type Injection Molding Machine-90T~180T

CLAMPING UNIT

● Clamping mechanism guarantees best mold ftting.
● Uniform clamping force distribution increases mold service life and reduces flash in plastic product.
● High speed clamping achieves higher productivity;
● Computerized control for steady and precisely controlled injection pressure increases both machine and molds' service life.
● FEM analysis of mechanical behavior increases platens performance by 15%.
● Tie bar oriented shaping surface decreases stress by allowing force to evenly distribute and thus increases service life.
● The nuts with oriented shape prevent stress concentration on tie bar.

INJECTION UNIT

● Within 0.1 second response rate, the controller can achieve the repeatability up to 0.1% accurancy.
● Digital back pressure can be controlled at high accuracy inside the machine controller.
● High-torque hydraulic motor enables good plasticizing and molding for different resins.
● Steady double cylinder injection unit with high level of precision.
● Screw auger is corrosion-resistant and variations to match different resins are available.
● Hot rolling type steel by heat treatment with excellent strength and hardness.
● Quench hardened with great strength.
● Rust and corrosion proof by at-rust treatment.

HYDRAULIC UNIT

● Servo driven, energy savings 30% to 70% less power consumes compared to the previous variable displacement pump system.
● Logical hydraulic manifold design, for ultra fast response.
● All machine design for easy repair and maintenance.

ELECTRIC UNIT

● Completely software calibration function.
● Temperature accuracy 0.1°C , analog input (position) accuracy 0.01mm.
● Input:48 points; output 48 points (6 DC points or AC points).
● Multi-language support 2 languages(standard) can be upgrade to 10 languages(optional).
● Use usb interface,all programs are updated by usb.

EMACHINE FUNCTIONS

Injection Unit
Function Description  Standard Option
Standard nitrided screw ●  
Other made for special resins   ◎
Preumatic or hydraulic shut off nozzle   ◎
Twin injection cyliners structure ●  
Carriage movement by linear transducer   ◎
Screw RPM display in controller ●  
High torgue plasticising hydraulic motor ●  
Digital back pressure control  ●  
Barrel feeding zone temperture motitor    ◎
Purge Guard    ◎
Barrel heating with insulation protection   ◎
Heating barrel supporter (above 600T)  ●  
Resin loading perform    ◎
Automatic lubrication system   ◎
Ceramic heater bands    ◎
Infrared heater bands    ◎
Simutaneous plasticising by Servo motor    ◎
Clamping Unit
Function Description  Standard Option
Screw hole mold platen   ◎
T-slot mold platen ●  
Mechanical,electric and clamping unit ●  
Automatic mold height adjustment by hydraulic motor ●  
All machine movements by liner transducers ●  
Adjustable mold platen supporting device ●  
Moving platen protectedby high rigid linear guardrod ●  
Clamping zone with top cover (CE Standard)   ◎
Servo driven automatic safety door (Operator side)   ◎
Euromap 12 or 67 robot interfaces    ◎
Extended guard doors for extra UPVC fitting cyliners   ◎
Fast & Easy plugs water regulators for molds  ●  
Air clast device   ◎
Mold water regulators with tempature and flow control   ◎
Hydraulic Unit
Function Description  Standard Option
Servo motor system ●  
Variable pump   ◎
Increase pump motor capacity   ◎
Sequentisl injection system   ◎
High injection speed by accumulator   ◎
Injection servo valve    ◎
Hydraulic oil level alarm    ◎
Regeration clamping system ●  
Ejector on fly    ◎
Simotaneous plasticising    ◎
Electric Unit
Function Description  Standard Option
Taiwan Dizhou controller ●  
European KEBA controller   ◎
Constantly monitor of machine function ●  
Monitoring for production data  ●  
Three-color warning lamp ●  
Servo motor overload protection ●  
Emergency stop for both guard doors ●  
Servo power system transformer   ◎
Screw cold start-up prevention  ●  
Safety relay monitoring  ●  
Heating solid relay control  ●  
Computer network central control system  ●  
Hot runner control and interface   ◎
Real time energy consumption monitor    ◎
Constantly monitor of clamping force  ●  
Other
Function Description  Standard Option
Special color    ◎
Higher machine base   ◎
Robot   ◎
Tailor made molded product output bin   ◎